DB PACKAGING
Product File · P / 02Primary Packaging

Pharmaceutical Strip Foil

Soft aluminium foil for strip packaging of tablets and capsules.

Foil Gauge Options0.025 / 0.030 / 0.040 mm (+/- 8%)
Foil MaterialSoft annealed AA 8011 / AA 1200
SealantColourless LDPE
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Pharmaceutical Strip Foil
Overview

DB Packaging manufactures a range of soft aluminium foils suitable for strip packaging of pharmaceutical products such as tablets and capsules. Final product specifications are made as per the agreed contract with the customer.

Engineered for
TabletsCapsulesPowdersMedical devices
Key Benefits
  • Soft fully annealed aluminium for strip packaging
  • LDPE sealant conforming to medicine-contact regulations
  • Printed or clear lacquer options to approved artwork
  • Supplied with test certificates for observed parameters
Technical Specifications

DB Packaging parameters & tolerances.

General product specification. Final values are confirmed against the customer contract and batch documentation.

DB Packaging · Strip Foil Specification

DB Packaging manufactures a range of soft aluminium foils suitable for strip packaging of pharmaceutical products such as tablets and capsules, with the following general specifications. Final product specifications are made as per the agreed contract with the customer.

Foil Material

Soft fully annealed aluminium alloy AA 8011 / AA 1200 conforming to Aluminium Association specification.

01

Standard Foil Gauge Options

Standard Foil GaugeTolerance (+/- 8%)Min. Bursting Strength
0.025 mm+/- 0.002 mm1.5 kg/sq. cm
0.030 mm+/- 0.0024 mm2.3 kg/cm
0.040 mm+/- 0.0032 mm2.8 kg/cm
02

Sealant

Colourless LDPE conforming to the applicable government regulations regarding direct contact with medicines and drugs.

Std Polymer GaugeNominal GSMTolerance (+/- 15%)
15034.39+/- 5.16
18041.27+/- 6.19
20045.85+/- 6.88
03

Key Performance Values

Density of LDPE
0.917 g/cc
Peel Strength of Lamination
200 g/15 mm min
Seal Strength Between Top & Bottom Foil
450 g/15 mm min
04

Printing and Lacquer Coating

Printed as per text, layout and shade approved by the customer. For non-printed specification, clear lacquer is coated as a protective coating with good printability. Printing inks and lacquer coatings are capable of withstanding 180°C for 1 sec dwell time.

05

Configuration

Printed and unprinted pharma foils are available in reel form. Unprinted pharma foils are also available as jumbo rolls.

Winding DirectionGenerally, printed or clear lacquer side is out in the finished reel.
CoreMaterial options: (a) Plastic (b) Aluminium (c) Cardboard. Core ID: 76 mm +/- 0.5 mm. Core length equals the width of the web.
SplicesButt type made with 25 mm pressure sensitive tape.
Reel Outer Diameter250 +/- 10 mm for slit material. 400 +/- 10 mm for jumbos.
Reel WanderWithin +/- 1 mm.
Reel / Web WidthPlain: 45 mm to 800 mm (+/- 0.5 mm). Printed: 45 mm to 600 mm (+/- 0.5 mm).
Joints Per ReelMaximum 2. Average less than 1.
Pin HolesNil.
06

Identification

Each reel is identified with a sticker showing reel number, specification, net weight, gross weight, operator name and date of manufacture.

07

Packing

Pharma foils are packed in cardboard cartons. Relevant markings are provided on each outer package.

08

Recommended Operating Conditions

  • Sealing temperature
    130 to 150°C
  • Sealing pressure
    2.8 to 5.6 kg/sq. cm (40 to 80 lbs/sq. inch)
  • Dwell time
    0.25 to 0.5 sec
09

Covering Area of 1 kg Finished Material (Nominal)

With 150 gauge polyethylene lamination. Values in Sq. M / Kg.

Gauge & TemperSq. M / Kg
0.025 (soft)9.78
0.030 (soft)8.64
0.040 (soft)7.00
10

Thickness Tolerances of Foil

GaugeThick MinThick NomThick MaxGSM MinGSM NomGSM Max
0.025 mm0.0230.0250.02762.3367.7573.17
0.030 mm0.0280.0300.03274.8081.3087.80
0.040 mm0.0370.0400.04399.73108.4117.07

Thickness tolerance band: +/- 8% on nominal foil gauge.

11

Thickness Tolerance of Polyethylene

GaugeThick MinThick NomThick MaxGSM MinGSM NomGSM Max
1500.03190.03750.043129.2334.3939.55
1800.03830.0450.051835.0841.2747.46
2000.04250.050.057538.9745.8552.73

Thickness tolerance band: +/- 15% on nominal polyethylene gauge.

Quotation

Specify your pharmaceutical strip foil requirement.

Annual volumes, target markets and barrier requirements. Our team will respond within 16 business hours.